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High Dirt-Holding Capacity Needle Punched Liquid Filter Bag Low Maintenance for Continuous Production Lines

Brand Name:	RUIQI
Model Number:	RQ-HDC02
MOQ:	10 Pieces
Price:	USD 3-10 / Piece
Payment Terms:	L/C, T/T, Western Union, PayPal
Supply Ability:	50000 Pieces per Week

Detail Information

Product Description

Detail Information

Place of Origin:

Hangzhou, China

Certification:

ISO 9001, SGS

Material:

Polyester / Polypropylene (PE/PP) Needle-Punched Felt

Filtration Rating:

0.5, 1, 5, 10, 25, 50, 100, 200, 300 Micron

Filtration Mechanism:

Deep Depth Filtration With Gradient Density Structure

Dirt-Holding Capacity:

Up To 3x Standard Filter Bags (tested Per ISO 16889)

Bag Sizes:

#1 (180x420mm), #2 (180x810mm), #3 (100x230mm), #4 (100x410mm), #5 (152x520mm)

Thickness:

1.6mm - 2.0mm

Max Operating Temperature:

130 Celsius Continuous / 150 Celsius Peak (PE), 90 Celsius / 100 Celsius (PP)

Collar Type:

PP Ring / Galvanized Steel Ring / 304 SS Ring / 316L SS Ring

Seam Type:

Welded Seams With Thermally Treated Exterior

Surface Treatment:

Singed, Glazed, Calendared, Anti-static, Water And Oil Repellent

Customization:

Available For Size, Material, Micron Rating, Collar Type, And Private Label

Packaging Details:

Inner polybag with outer woven polybag, export-grade carton with paper tube core

Supply Ability:

50000 Pieces per Week

Highlight:

needle punched liquid filter bag

high dirt-holding capacity filter bag

low maintenance liquid filter bag

Product Description

Product Overview

The High Dirt-Holding Capacity Needle Punched Liquid Filter Bag is purpose-built for continuous production lines where filter change frequency directly impacts operational efficiency. Featuring a deep depth gradient density structure, this filter bag captures up to 3x more particulates before reaching terminal differential pressure, enabling longer change intervals and significantly fewer production interruptions.

Available in both polyester (PE) for higher temperature tolerance and polypropylene (PP) for superior chemical compatibility, this filter bag is the ideal choice for 24/7 production environments where unplanned downtime is not an option.

Common Pain Points We Solve

Pain Point	Impact on Your Operation
Frequent Bag Changes	Low-capacity filter bags clog rapidly, forcing operators to pause production every 8-12 hours for bag replacement. This costs 30-60 minutes of downtime per changeover on continuous lines.
High Operating Costs	More frequent changes mean higher filter bag consumption, increased labor allocation, and greater waste disposal costs per production batch.
Early Differential Pressure Rise	Surface-loading filter designs trap particles only on the top layer, causing rapid pressure build-up that reduces flow rate and forces premature bag replacement.

Our Product Advantages

Advantage	Details
Gradient Density Structure	Progressive fiber density from outer to inner layers enables true depth filtration, capturing particles throughout the entire media thickness rather than just on the surface.
3x Dirt-Holding Capacity	Independent testing per ISO 16889 confirms our needle-punched felt holds up to 3x more particulate matter versus standard melt-blown filter bags of equivalent micron rating.
Extended Change Intervals	Higher capacity translates directly to 2-3x longer service intervals, reducing bag change frequency from 8-hour shifts to once every 24-36 hours of continuous operation.
Lower Total Ownership Cost	Fewer bags consumed + reduced labor hours + less production downtime = significantly lower total cost of filtration ownership per production batch.
Dual Material Options	Choose polyester for 130 Celsius temperature tolerance or polypropylene for broad pH 1-14 chemical compatibility based on your specific process requirements.

Technical Specifications

Parameter	Specification
Material	Polyester (PE) or Polypropylene (PP) Needle-Punched Felt
Filtration Rating	0.5, 1, 5, 10, 25, 50, 100, 200, 300 micron
Filtration Efficiency	Up to 99.9% at rated micron
Bag Sizes	#1 (180x420mm), #2 (180x810mm), #3 (100x230mm), #4 (100x410mm), #5 (152x520mm)
Thickness	1.6mm - 2.0mm
Max Operating Temp	130 Celsius / 150 Celsius peak (PE), 90 Celsius / 100 Celsius (PP)
Collar Type	PP / Galvanized Steel / 304 SS / 316L SS ring
Air Permeability	30-400 L/m2/s at 200Pa (material dependent)
Certification	ISO 9001, SGS

Recommended Applications

Paint and Coatings: High-solid content paint filtration requiring long intervals between bag changes
Food and Beverage: Edible oil, syrup, and beverage clarification with high particulate loads
Metalworking Fluids: Coolant and cutting oil filtration with heavy swarf contamination
Chemical Processing: Bulk chemical intermediate filtration with variable solid loading
Wastewater Treatment: Pre-filtration of high-TSS industrial effluent before membrane systems

Frequently Asked Questions

Q: How much longer do your high-capacity bags last compared to standard bags?
A: Based on field data from continuous production environments, our gradient density bags typically achieve 2-3x longer service intervals, reducing change frequency from every 8-hour shift to every 24-36 hours.

Q: Which material should I choose - polyester or polypropylene?
A: Choose polyester (PE) if your process temperature exceeds 90 Celsius. Choose polypropylene (PP) for superior acid/alkali resistance at lower temperatures. Our team can help you select based on your specific fluid chemistry.

Q: Do you provide free samples for testing?
A: Yes, we provide free samples so you can validate dirt-holding capacity and service life in your actual process conditions. Sample lead time is 1-7 days.

Q: Can you match competitor bag dimensions?
A: Yes, we support full OEM customization to match any competitor housing dimensions. Send us your specifications for a quote within 2 days.

Tags:

Dust Filter Bag

Liquid Filter Bag

Centrifuge Filter Bag

Press Filter Cloth

Dust Filter Cloth

Mesh Filter Cloth

PTFE Filter Cloth

Fiberglass Filter Cloth

Filter Bag Cage

Pulse Jet Bag Filter

Air Slide Fabric

PTFE Sewing Thread

Micron Filter Paper

Liquid Filter Element

Dust Filter Bag

Liquid Filter Bag

Centrifuge Filter Bag

Press Filter Cloth

Dust Filter Cloth

Mesh Filter Cloth

PTFE Filter Cloth

Fiberglass Filter Cloth

Filter Bag Cage

Pulse Jet Bag Filter

Air Slide Fabric

PTFE Sewing Thread

Micron Filter Paper

Liquid Filter Element

products details

High Dirt-Holding Capacity Needle Punched Liquid Filter Bag Low Maintenance for Continuous Production Lines

High Dirt-Holding Capacity Needle Punched Liquid Filter Bag Low Maintenance for Continuous Production Lines

needle punched liquid filter bag

high dirt-holding capacity filter bag

low maintenance liquid filter bag

Product Overview

Common Pain Points We Solve

Our Product Advantages

Technical Specifications

Recommended Applications

Frequently Asked Questions